WCA Smart Wrapper
A fully automatic turntable stretch wrapping system designed to provide reliable high-speed pallet load containment for automated conveyorized packaging lines.
The machine combines powered pre-stretch film technology, automated film tail treatment, and heavy-duty conveyor integration to maximize wrapping efficiency while reducing film consumption and labor requirements. Ideal for facilities requiring dependable automated pallet wrapping and continuous material flow.
This automatic turntable stretch wrapper is engineered to wrap palletized loads within fully automated conveyor systems using a rotating turntable combined with an automated film carriage and integrated powered conveyors. The machine provides consistent load containment and repeatable wrapping performance while supporting continuous product flow through automated pallet handling operations.
Designed for demanding industrial packaging environments, the system utilizes advanced controls, powered pre-stretch film delivery, and automated cut/clamp/wipe film treatment technology to improve pallet stability while minimizing stretch film usage and operator intervention. Its heavy-duty structural steel construction and Allen-Bradley controls platform provide reliable long-term operation and simplified maintenance.
- Machine type: Fully automatic turntable stretch wrapper
- Production capacity: Up to approximately 70 loads per hour
- Machine dimensions: Approximately 128.5 in. L × 199 in. W × 104 in. H
- Maximum load size: Approximately 48 in. L × 48 in. W × 80 in. H
- Maximum load weight: Approximately 4,000 lbs
- Approximate shipping weight: Approximately 4,750 lbs
- Electrical requirements: 230V / 3 Phase / 60 Hz / 20A
- Pneumatic requirements: Approximately 3 CFM @ 80 PSI
- Turntable diameter: Approximately 77 in.
- Turntable speed: Variable speed up to approximately 16 RPM
- Conveyor pass height: Approximately 18 in. standard
- Conveyor speed: Approximately 30 FPM standard
- Conveyor roller diameter: Approximately 2.5 in.
- Conveyor frame width: Approximately 52 in. between frame rails
- Film carriage: 20 in. NO-THREAD® powered pre-stretch carriage standard
- Film pre-stretch ratio: Approximately 50% to 300% standard with capability up to 400% depending on film type
- Film carriage drive: 1 HP 230VAC motor with variable frequency drive
- Turntable drive: 1 HP 230VAC motor with variable frequency drive
- Conveyor drive: 1 HP 230VAC motor with chain-driven rollers
- Control system: Allen-Bradley CompactLogix PLC with OptixPanel touchscreen
- Wrap selections: Separate top and bottom wrap counts adjustable from 0–9
- Available wrap height extensions: Approximately 92 in., 104 in., and 116 in.
- Structure: Heavy-duty structural steel frame with 14 gauge formed steel tower
(Final specifications vary depending on machine configuration, conveyor layout, film type, and selected options.)
- Fully automatic turntable stretch wrapper
- Up to approximately 70 loads per hour production capacity
- Integrated powered infeed and discharge conveyors
- NO-THREAD® powered pre-stretch film carriage
- Automatic cut, clamp, and wipe film tail treatment
- Electronic film tension control system
- Allen-Bradley CompactLogix PLC controls
- Allen-Bradley OptixPanel touchscreen HMI
- Remote connectivity through integrated Ethernet communication
- Autoheight sensing photoeye system
- Soft-start and soft-stop turntable control
- Heavy-duty structural steel construction
- Film force-to-load control capability
- Automated diagnostic alarm system
- Optional top platen and roping systems available
- Optional washdown and cold temperature packages available
- Designed for continuous automated pallet wrapping operation
The system utilizes a powered rotating turntable with integrated infeed and discharge conveyors to automatically move pallet loads through the wrapping cycle. A motorized film carriage travels vertically during wrapping while the turntable rotates the pallet load to apply stretch film evenly around the product.
Its NO-THREAD® powered pre-stretch carriage significantly reduces film usage by stretching film prior to application while maintaining proper load containment force. Electronic film tension controls automatically adjust wrapping force according to load characteristics, improving wrapping consistency and reducing film breakage during operation.
The machine incorporates an automated cut, clamp, and wipe film tail treatment system that secures the film automatically at the end of each cycle to eliminate loose film tails and improve final pallet appearance. Additional features including autoheight sensing, alarm diagnostics, remote connectivity, soft-start turntable control, and integrated conveyor operation improve operational efficiency and simplify user interaction.
Optional systems including top platens, roping devices, washdown configurations, extended wrap heights, dark load detection, forklift detection, and cold temperature packages further expand application flexibility and environmental compatibility.
This automatic turntable stretch wrapper is engineered to wrap palletized loads within fully automated conveyor systems using a rotating turntable combined with an automated film carriage and integrated powered conveyors. The machine provides consistent load containment and repeatable wrapping performance while supporting continuous product flow through automated pallet handling operations.
Designed for demanding industrial packaging environments, the system utilizes advanced controls, powered pre-stretch film delivery, and automated cut/clamp/wipe film treatment technology to improve pallet stability while minimizing stretch film usage and operator intervention. Its heavy-duty structural steel construction and Allen-Bradley controls platform provide reliable long-term operation and simplified maintenance.
The system utilizes a powered rotating turntable with integrated infeed and discharge conveyors to automatically move pallet loads through the wrapping cycle. A motorized film carriage travels vertically during wrapping while the turntable rotates the pallet load to apply stretch film evenly around the product.
Its NO-THREAD® powered pre-stretch carriage significantly reduces film usage by stretching film prior to application while maintaining proper load containment force. Electronic film tension controls automatically adjust wrapping force according to load characteristics, improving wrapping consistency and reducing film breakage during operation.
The machine incorporates an automated cut, clamp, and wipe film tail treatment system that secures the film automatically at the end of each cycle to eliminate loose film tails and improve final pallet appearance. Additional features including autoheight sensing, alarm diagnostics, remote connectivity, soft-start turntable control, and integrated conveyor operation improve operational efficiency and simplify user interaction.
Optional systems including top platens, roping devices, washdown configurations, extended wrap heights, dark load detection, forklift detection, and cold temperature packages further expand application flexibility and environmental compatibility.
- Fully automatic turntable stretch wrapper
- Up to approximately 70 loads per hour production capacity
- Integrated powered infeed and discharge conveyors
- NO-THREAD® powered pre-stretch film carriage
- Automatic cut, clamp, and wipe film tail treatment
- Electronic film tension control system
- Allen-Bradley CompactLogix PLC controls
- Allen-Bradley OptixPanel touchscreen HMI
- Remote connectivity through integrated Ethernet communication
- Autoheight sensing photoeye system
- Soft-start and soft-stop turntable control
- Heavy-duty structural steel construction
- Film force-to-load control capability
- Automated diagnostic alarm system
- Optional top platen and roping systems available
- Optional washdown and cold temperature packages available
- Designed for continuous automated pallet wrapping operation
- Machine type: Fully automatic turntable stretch wrapper
- Production capacity: Up to approximately 70 loads per hour
- Machine dimensions: Approximately 128.5 in. L × 199 in. W × 104 in. H
- Maximum load size: Approximately 48 in. L × 48 in. W × 80 in. H
- Maximum load weight: Approximately 4,000 lbs
- Approximate shipping weight: Approximately 4,750 lbs
- Electrical requirements: 230V / 3 Phase / 60 Hz / 20A
- Pneumatic requirements: Approximately 3 CFM @ 80 PSI
- Turntable diameter: Approximately 77 in.
- Turntable speed: Variable speed up to approximately 16 RPM
- Conveyor pass height: Approximately 18 in. standard
- Conveyor speed: Approximately 30 FPM standard
- Conveyor roller diameter: Approximately 2.5 in.
- Conveyor frame width: Approximately 52 in. between frame rails
- Film carriage: 20 in. NO-THREAD® powered pre-stretch carriage standard
- Film pre-stretch ratio: Approximately 50% to 300% standard with capability up to 400% depending on film type
- Film carriage drive: 1 HP 230VAC motor with variable frequency drive
- Turntable drive: 1 HP 230VAC motor with variable frequency drive
- Conveyor drive: 1 HP 230VAC motor with chain-driven rollers
- Control system: Allen-Bradley CompactLogix PLC with OptixPanel touchscreen
- Wrap selections: Separate top and bottom wrap counts adjustable from 0–9
- Available wrap height extensions: Approximately 92 in., 104 in., and 116 in.
- Structure: Heavy-duty structural steel frame with 14 gauge formed steel tower
(Final specifications vary depending on machine configuration, conveyor layout, film type, and selected options.)
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