Tri Wall Packer
The Tri-Wall Packer is a high-speed automatic drop packing system designed to count, organize, and load pre-packaged products into large corrugated tri-wall containers or crates.
The system handles flexible packages weighing up to approximately 22 lbs each, including mesh, plastic, recyclable, and compostable paper bags. With production rates up to approximately 60 bags per minute, the machine provides consistent pack formation while reducing manual handling requirements.
The Tri-Wall Packer automatically receives pre-packaged products from upstream equipment, counts and organizes each package into the required packing pattern, and loads the completed arrangement into large tri-wall containers or crates. Designed for heavier and larger bag formats, the system provides controlled product handling while maintaining consistent product counts and pack configurations at production rates up to approximately 60 units per minute.
Flexible pattern creation allows operators to configure different packing arrangements directly through the touchscreen interface. Product recipes, timers, conveyor speeds, counters, and other operating parameters can be stored and adjusted to accommodate changing production requirements. A reversed layer function can also be utilized to alternate product orientation and improve stability within the finished container.
- Equipment Type: Automatic Tri-Wall drop packer
- Product Types: Pre-packaged bags and flexible packages
- Reference Container Size: Approximately 48" x 40"
- Maximum Individual Bag Weight: Up to approximately 22 lbs
- Throughput: Up to approximately 60 bags per minute
- Bag Materials: Mesh, plastic, recyclable paper, and compostable paper
- Packing Patterns: Operator-programmable with reversed layer capability
- Controls: Touchscreen HMI with recipe, timer, speed, and counter adjustments
- Connectivity: Ethernet/LAN
- Energy Management: Intelligent Energy Efficiency (IEE)
- Construction: Heavy-duty precision-fabricated and welded steel
- Finish Options: Polyurethane, epoxy, galvanized, and stainless steel components
- Safety: Integrated machine guarding and risk-assessed safety design
(Final specifications vary depending on product dimensions, throughput requirements, and system configuration.)
- Automatic drop packing into tri-wall containers
- Production rates up to approximately 60 bags per minute
- Handles individual bags weighing up to approximately 22 lbs
- Compatible with mesh, plastic, recyclable, and compostable paper bags
- Automatic product counting and pack formation
- Simple and intuitive packing pattern creation
- Reversed layer function for improved load stability
- Touchscreen operator interface
- Adjustable recipes, timers, speeds, and counters
- Multiple operator accessibility levels
- Intelligent Energy Efficiency (IEE) controls
- Automatic standby of motorized components
- LAN connectivity
- Heavy-duty precision-manufactured steel construction
- Integrated safety and ergonomic design
- Designed for continuous-duty industrial operation
The system is designed around reference containers measuring approximately 31.5" x 23.6" and accommodates individual bags weighing up to approximately 22 lbs. Products can be packaged in mesh, plastic, recyclable paper, or compostable paper materials, providing flexibility for a variety of pre-packaged products and packaging formats.
Intelligent Energy Efficiency (IEE) controls reduce unnecessary power consumption by operating motorized components only when product movement is required. Conveyor and machine components automatically enter standby when product is not present for a predetermined period, helping reduce energy consumption and unnecessary mechanical wear.
Heavy-duty steel construction provides durability for continuous industrial operation. Machine components are manufactured using laser cutting, water-jet cutting, bending, electro-welding, and precision machining processes, while structural components and material thicknesses are optimized through engineering analysis. Polyurethane, epoxy, galvanized, and stainless steel finishes can be incorporated based on operating conditions and equipment requirements.
The Tri-Wall Packer automatically receives pre-packaged products from upstream equipment, counts and organizes each package into the required packing pattern, and loads the completed arrangement into large tri-wall containers or crates. Designed for heavier and larger bag formats, the system provides controlled product handling while maintaining consistent product counts and pack configurations at production rates up to approximately 60 units per minute.
Flexible pattern creation allows operators to configure different packing arrangements directly through the touchscreen interface. Product recipes, timers, conveyor speeds, counters, and other operating parameters can be stored and adjusted to accommodate changing production requirements. A reversed layer function can also be utilized to alternate product orientation and improve stability within the finished container.
The system is designed around reference containers measuring approximately 31.5" x 23.6" and accommodates individual bags weighing up to approximately 22 lbs. Products can be packaged in mesh, plastic, recyclable paper, or compostable paper materials, providing flexibility for a variety of pre-packaged products and packaging formats.
Intelligent Energy Efficiency (IEE) controls reduce unnecessary power consumption by operating motorized components only when product movement is required. Conveyor and machine components automatically enter standby when product is not present for a predetermined period, helping reduce energy consumption and unnecessary mechanical wear.
Heavy-duty steel construction provides durability for continuous industrial operation. Machine components are manufactured using laser cutting, water-jet cutting, bending, electro-welding, and precision machining processes, while structural components and material thicknesses are optimized through engineering analysis. Polyurethane, epoxy, galvanized, and stainless steel finishes can be incorporated based on operating conditions and equipment requirements.
- Automatic drop packing into tri-wall containers
- Production rates up to approximately 60 bags per minute
- Handles individual bags weighing up to approximately 22 lbs
- Compatible with mesh, plastic, recyclable, and compostable paper bags
- Automatic product counting and pack formation
- Simple and intuitive packing pattern creation
- Reversed layer function for improved load stability
- Touchscreen operator interface
- Adjustable recipes, timers, speeds, and counters
- Multiple operator accessibility levels
- Intelligent Energy Efficiency (IEE) controls
- Automatic standby of motorized components
- LAN connectivity
- Heavy-duty precision-manufactured steel construction
- Integrated safety and ergonomic design
- Designed for continuous-duty industrial operation
- Equipment Type: Automatic Tri-Wall drop packer
- Product Types: Pre-packaged bags and flexible packages
- Reference Container Size: Approximately 48" x 40"
- Maximum Individual Bag Weight: Up to approximately 22 lbs
- Throughput: Up to approximately 60 bags per minute
- Bag Materials: Mesh, plastic, recyclable paper, and compostable paper
- Packing Patterns: Operator-programmable with reversed layer capability
- Controls: Touchscreen HMI with recipe, timer, speed, and counter adjustments
- Connectivity: Ethernet/LAN
- Energy Management: Intelligent Energy Efficiency (IEE)
- Construction: Heavy-duty precision-fabricated and welded steel
- Finish Options: Polyurethane, epoxy, galvanized, and stainless steel components
- Safety: Integrated machine guarding and risk-assessed safety design
(Final specifications vary depending on product dimensions, throughput requirements, and system configuration.)
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