Savvy Palletizer XL

This robotic palletizing system is engineered to automate the stacking of cartons and packaged products using a platform-mounted robotic cell optimized for high-speed industrial palletizing applications. The system is the largest and fastest configuration within the SAVVY palletizing family and is designed to handle larger case formats and higher production rates while maintaining stable pallet formation.

Designed for maximum versatility, the palletizer accommodates virtually any type and size of box without requiring mechanical format adjustments. Its comb-style robotic gripper securely lifts complete rows of cases while stabilizing them during transfer, allowing the system to palletize products with inconsistent sealing conditions or variable box dimensions without compromising pallet quality.

Products enter the palletizing cell through an infeed conveyor where they are grouped according to the selected pallet pattern. The articulated robotic arm retrieves the products using a comb-and-pressure-plate gripper that supports the boxes from underneath while stabilizing them from above to ensure secure product handling throughout the palletizing cycle.

The robotic gripper is specifically designed to pick products in complete rows, allowing the palletizer to achieve higher throughput rates compared to conventional single-case robotic palletizing systems. Its integrated reference blade technology maintains accurate box positioning and improves overall pallet load stability during high-speed operation.

The system incorporates graphical pallet pattern generation software that allows operators to create, edit, and store palletizing recipes directly from the touchscreen HMI without requiring manual robot programming. The platform-mounted construction significantly reduces installation complexity and startup time while allowing the system to be operational in approximately three days.

Optional systems including pallet dispensers, slip sheet dispensers, manual forklift pallet conveyors, custom stand heights, facing systems, and remote Wi-Fi support further expand automation capability and operational flexibility.

• Fully automatic robotic palletizing system
• High-speed palletizing up to approximately 35 boxes per minute
• Comb-style robotic gripper for row picking capability
• Handles virtually all box types and packaging formats
• No mechanical adjustments required for format changes
• Platform-mounted plug-and-play palletizing cell
• Installation and startup in approximately 3 days
• Touchscreen HMI with graphical pallet pattern generation
• Stores multiple palletizing recipes and pallet patterns
• Integrated reference blade for improved palletizing precision
• High palletizing efficiency with approximately 99% OEE capability
• Optional pallet dispenser and slip sheet dispenser available
• Optional facing system for label orientation control
• Remote Wi-Fi support capability available
• Designed for industrial, produce, food, and packaging applications

• System type: Robotic palletizer
• Production capacity: Up to approximately 35 boxes per minute
• Product compatibility: Cartons, trays, boxes, and packaged products
• Box size range: Approximately 5 × 5 × 4 in. to 24 × 16 × 16 in.
• Maximum row pick width: Approximately 48 × 16 in.
• Pallet compatibility: Approximately 48 × 32 in. and 48 × 40 in. pallets
• Robot type: Articulated robotic arm
• Gripper type: Comb-and-pressure-plate gripper
• Installation style: Platform-mounted plug-and-play cell
• Pattern generation: Integrated graphical pallet pattern software
• Recipe storage: Up to approximately 100 palletizing formats
• Optional systems: Pallet dispenser, sheet dispenser, facing system, forklift conveyors, industrial router
• Applications: Food, produce, bakery, industrial packaging, corrugated, and warehouse operations

(Final specifications vary depending on product dimensions, pallet patterns, throughput requirements, and system configuration.)