Plate Palletizer

This layer palletizer is engineered to palletize complete layers of boxes by transferring finished product layers from a pattern forming table onto a movable support plate before placement onto the pallet. The system is specifically designed for cartons and packages whose shape, rigidity, or consistency make them unsuitable for conventional clamp-style palletizing systems.

Designed for flexible end-of-line automation environments, the palletizer supports pallet patterns with internal gaps, lid-style boxes, and attached layer formations while maintaining stable and repeatable pallet load quality. Its robust gantry-style construction and precision motion control allow the system to operate reliably in demanding industrial packaging applications.

Products enter the palletizer through a chain conveyor equipped with an integrated box rotator that positions cartons according to the selected pallet pattern. Boxes accumulate on the pattern forming table where complete product layers are organized before being transferred onto the movable support plate using a motorized pusher system with precision linear guides.

Once the layer is transferred onto the support plate, the plate moves vertically and horizontally into the palletizing position. Pneumatic centering devices stabilize the layer while the support plate retracts, allowing the complete product layer to be placed gently and accurately onto the pallet with minimal disturbance to the load.

The palletizer utilizes heavy-duty welded steel construction with chain-driven vertical movement systems and precision-guided horizontal travel mechanisms to ensure stable operation and repeatable layer positioning. Optional accessories including box stackers, centering frames, and pallet handling systems allow the machine to be customized for higher throughput rates and specialized palletizing requirements.

• Complete layer palletizing system
• Sheet-supported layer transfer technology
• Designed for unstable, delicate, and lid-style boxes
• Supports pallet patterns with internal gaps
• Integrated chain conveyor with box rotation capability
• Precision pattern forming table
• Motorized layer transfer pusher with prismatic guides
• Pneumatic centering system for accurate layer positioning
• Heavy-duty welded steel gantry construction
• Touchscreen operator control interface
• Built-in anti-fall safety protection system
• Optional box stacker for increased throughput
• Optional pallet handling and centering systems available
• Designed for food, produce, beverage, and industrial packaging applications

• System type: Layer palletizer with support plate transfer
• Production capacity: Up to approximately 15 boxes per minute or 2.5 layers per minute
• Maximum layer weight: Approximately 330 lbs per layer
• Installed power: Approximately 4 kW
• Air consumption: Approximately 72 LN/min
• Conveyor type: Chain conveyor with integrated box rotator
• Vertical motion system: Auto-tensioning chain drive with vulcanized guide wheels
• Horizontal motion system: Dual drag chain drive
• Product handling method: Sheet-supported complete layer transfer
• Controls: Touchscreen HMI operator interface
• Construction: Welded industrial steel frame with painted finish
• Optional throughput upgrade: Up to approximately 20 boxes per minute with optional box stacker kit

(Final specifications vary depending on product dimensions, pallet patterns, throughput requirements, and system configuration.)