Mod Sort
A modular sortation conveyor system designed to transfer, divert, and merge packages with smooth and precise product control.
The conveyor utilizes omni-directional roller-top belt technology combined with motorized divert modules to handle cartons, poly bags, totes, and irregular packages efficiently. Ideal for distribution, fulfillment, and automated warehouse applications requiring compact and flexible sortation solutions.
This modular sortation conveyor system is engineered to provide high-speed package routing and transfer functionality within automated material handling environments. Utilizing independently driven transport and divert belts, the system can convey products straight through, divert left or right at 90 degrees, or perform angled “on-the-fly” transfers while maintaining continuous product flow.
Designed for flexibility and scalability, the system integrates easily into both new and existing conveyor systems using industry-standard 24V motorized drive roller (MDR) technology. Its modular construction allows facilities to create compact sorting, merging, and transfer layouts while reducing mechanical complexity and maintenance requirements compared to traditional pneumatic divert systems.
- Conveyor type: Modular transfer and sortation conveyor
- Conveyor widths available: Multiple modular widths available depending on application requirements
- Divert capability: Straight-through, left divert, right divert, and blended-angle transfer
- Maximum product weight: Approximately 50 lbs.
- Minimum product weight: Approximately 0.1 lbs.
- Roller-top belt surface: 1 in. omni-directional sphere array
- Drive system: 24V MDR motorized drive rollers
- Operation modes: Eco, Boost, and Boost8 speed configurations
- Divert operation: 90-degree stop divert or “on-the-fly” angled divert
- Product compatibility: Cartons, totes, poly bags, envelopes, and irregular packages
- Construction: Powder-coated industrial steel frame with modular conveyor components
- Controls integration: PLC-controlled operation with integrated photoeye sensors
- Applications: eCommerce fulfillment, warehouse automation, parcel handling, and distribution systems
- Modular transfer and sortation conveyor system
- 24V MDR motorized drive roller technology
- Straight-through, 90-degree, and angled divert capability
- Omni-directional roller-top belt surface
- Handles cartons, totes, poly bags, envelopes, and irregular packages
- Compact low-profile conveyor design
- Quiet and energy-efficient conveyor operation
- PLC and photoeye-controlled package routing
- Eliminates need for pushers and lift-style transfer devices
- Expandable modular architecture for future system growth
- Supports merge lanes, divert stations, and parcel sorting systems
- Low-maintenance industrial conveyor construction
The system utilizes a proprietary roller-top conveyor belt containing omni-directional spheres positioned in a 1 in. × 1 in. array pattern. Beneath the roller-top surface, independently powered divert belts create controlled lateral movement, allowing packages to be transferred or diverted without lifts, pushers, or complex mechanical devices.
Two separate MDR drive systems independently control the transport and divert motions, enabling multiple routing functions including straight-through conveying, 90-degree transfers, and blended-angle diverting. The system can be programmed through PLC controls and photoeye sensors to dynamically route products based on downstream conveyor availability and sortation requirements.
The modular conveyor design supports high-throughput parcel handling while maintaining smooth product movement for difficult package types such as poly bags, envelopes, and lightweight cartons. Its compact footprint, quiet low-voltage operation, and expandable architecture make the system well suited for eCommerce fulfillment, parcel handling, distribution centers, and warehouse automation environments.
This modular sortation conveyor system is engineered to provide high-speed package routing and transfer functionality within automated material handling environments. Utilizing independently driven transport and divert belts, the system can convey products straight through, divert left or right at 90 degrees, or perform angled “on-the-fly” transfers while maintaining continuous product flow.
Designed for flexibility and scalability, the system integrates easily into both new and existing conveyor systems using industry-standard 24V motorized drive roller (MDR) technology. Its modular construction allows facilities to create compact sorting, merging, and transfer layouts while reducing mechanical complexity and maintenance requirements compared to traditional pneumatic divert systems.
The system utilizes a proprietary roller-top conveyor belt containing omni-directional spheres positioned in a 1 in. × 1 in. array pattern. Beneath the roller-top surface, independently powered divert belts create controlled lateral movement, allowing packages to be transferred or diverted without lifts, pushers, or complex mechanical devices.
Two separate MDR drive systems independently control the transport and divert motions, enabling multiple routing functions including straight-through conveying, 90-degree transfers, and blended-angle diverting. The system can be programmed through PLC controls and photoeye sensors to dynamically route products based on downstream conveyor availability and sortation requirements.
The modular conveyor design supports high-throughput parcel handling while maintaining smooth product movement for difficult package types such as poly bags, envelopes, and lightweight cartons. Its compact footprint, quiet low-voltage operation, and expandable architecture make the system well suited for eCommerce fulfillment, parcel handling, distribution centers, and warehouse automation environments.
- Modular transfer and sortation conveyor system
- 24V MDR motorized drive roller technology
- Straight-through, 90-degree, and angled divert capability
- Omni-directional roller-top belt surface
- Handles cartons, totes, poly bags, envelopes, and irregular packages
- Compact low-profile conveyor design
- Quiet and energy-efficient conveyor operation
- PLC and photoeye-controlled package routing
- Eliminates need for pushers and lift-style transfer devices
- Expandable modular architecture for future system growth
- Supports merge lanes, divert stations, and parcel sorting systems
- Low-maintenance industrial conveyor construction
- Conveyor type: Modular transfer and sortation conveyor
- Conveyor widths available: Multiple modular widths available depending on application requirements
- Divert capability: Straight-through, left divert, right divert, and blended-angle transfer
- Maximum product weight: Approximately 50 lbs.
- Minimum product weight: Approximately 0.1 lbs.
- Roller-top belt surface: 1 in. omni-directional sphere array
- Drive system: 24V MDR motorized drive rollers
- Operation modes: Eco, Boost, and Boost8 speed configurations
- Divert operation: 90-degree stop divert or “on-the-fly” angled divert
- Product compatibility: Cartons, totes, poly bags, envelopes, and irregular packages
- Construction: Powder-coated industrial steel frame with modular conveyor components
- Controls integration: PLC-controlled operation with integrated photoeye sensors
- Applications: eCommerce fulfillment, warehouse automation, parcel handling, and distribution systems
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