HL-9200 Palletizer

A high-speed inline palletizing system designed to automate the stacking of cases, trays, totes, and bundled products in demanding production environments.

The system combines advanced layer-forming technology with intelligent product handling to maximize throughput, flexibility, and pallet load stability. Ideal for facilities requiring continuous high-volume palletizing with minimal changeover downtime.

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This high-speed inline palletizer is engineered to automate pallet load formation using a continuous row-forming and layer-forming process optimized for high-throughput production lines. Products enter through an elevated inline infeed where they are organized into rows and complete layers prior to pallet placement, ensuring stable and repeatable pallet loads throughout operation.

Designed for maximum flexibility and performance, the system accommodates a wide range of package types including cases, shrink bundles, totes, trays, display packs, and wrapped products without requiring significant mechanical modifications. Its advanced controls, programmable lane positioning, and modular design allow the palletizer to integrate into both existing and new end-of-line systems while supporting future production expansion.

  • System type: High-speed inline palletizer
  • Production capacity: Up to approximately 200 cases per minute depending on product and pattern configuration
  • Product compatibility: Cases, totes, trays, shrink bundles, display packs, crates, and packaged products
  • Infeed configuration: High-level inline product infeed
  • Palletizing method: Continuous row-forming and complete layer transfer
  • Controls: Touchscreen HMI with programmable pallet pattern management
  • Safety system: Category 3 integrated guarding and light curtain safety package
  • Electrical requirements: 460V, 60 Hz, 3 Phase
  • Configuration options: Dual infeeds, pallet dispensers, slip sheet systems, and mezzanine layouts available
  • Construction: Heavy-duty industrial steel frame and conveyor components

(Final specifications vary depending on product dimensions, pallet patterns, throughput requirements, and system configuration.)

  • Fully automatic high-speed inline palletizing operation
  • Advanced row-forming and layer-forming technology
  • Supports cartons, trays, totes, shrink bundles, crates, and display packs
  • Programmable lane positioning and intelligent product handling controls
  • Touchscreen HMI with graphical pallet pattern management
  • Zero-tool product and pallet pattern changeovers
  • Servo-controlled hoist and high-speed layer transfer system
  • Smart squeeze technology for stable pallet load formation
  • Integrated dropped-case detection and advanced diagnostics
  • Category 3 safety package with full-height guarding and light curtains
  • Modular construction for future throughput expansion and system upgrades
  • Designed for continuous 24/7 industrial palletizing operation

Products are conveyed into the system through a high-level inline infeed where programmable lane positioning, soft-turn handling technology, and layer-forming mechanisms organize products into complete pallet layers. Once a layer is completed, a high-speed transfer system deposits the layer onto the pallet while the servo-controlled hoist adjusts vertically for subsequent layers.

The system supports advanced pallet pattern creation directly through the operator HMI, allowing users to create or modify pallet configurations without manual tooling changes. Intelligent product handling technologies automatically adjust lane positioning and squeeze control settings to maintain gentle handling and stable pallet loads across varying package sizes and configurations.

Integrated diagnostics, dropped-case detection, smart recovery systems, and Category 3 safety features help maximize uptime while simplifying troubleshooting and maintenance. The modular design also supports optional pallet dispensers, slip sheet systems, mezzanines, and additional infeed configurations to accommodate changing production requirements and future speed increases.

Description

This high-speed inline palletizer is engineered to automate pallet load formation using a continuous row-forming and layer-forming process optimized for high-throughput production lines. Products enter through an elevated inline infeed where they are organized into rows and complete layers prior to pallet placement, ensuring stable and repeatable pallet loads throughout operation.

Designed for maximum flexibility and performance, the system accommodates a wide range of package types including cases, shrink bundles, totes, trays, display packs, and wrapped products without requiring significant mechanical modifications. Its advanced controls, programmable lane positioning, and modular design allow the palletizer to integrate into both existing and new end-of-line systems while supporting future production expansion.

Details

Products are conveyed into the system through a high-level inline infeed where programmable lane positioning, soft-turn handling technology, and layer-forming mechanisms organize products into complete pallet layers. Once a layer is completed, a high-speed transfer system deposits the layer onto the pallet while the servo-controlled hoist adjusts vertically for subsequent layers.

The system supports advanced pallet pattern creation directly through the operator HMI, allowing users to create or modify pallet configurations without manual tooling changes. Intelligent product handling technologies automatically adjust lane positioning and squeeze control settings to maintain gentle handling and stable pallet loads across varying package sizes and configurations.

Integrated diagnostics, dropped-case detection, smart recovery systems, and Category 3 safety features help maximize uptime while simplifying troubleshooting and maintenance. The modular design also supports optional pallet dispensers, slip sheet systems, mezzanines, and additional infeed configurations to accommodate changing production requirements and future speed increases.

Features
  • Fully automatic high-speed inline palletizing operation
  • Advanced row-forming and layer-forming technology
  • Supports cartons, trays, totes, shrink bundles, crates, and display packs
  • Programmable lane positioning and intelligent product handling controls
  • Touchscreen HMI with graphical pallet pattern management
  • Zero-tool product and pallet pattern changeovers
  • Servo-controlled hoist and high-speed layer transfer system
  • Smart squeeze technology for stable pallet load formation
  • Integrated dropped-case detection and advanced diagnostics
  • Category 3 safety package with full-height guarding and light curtains
  • Modular construction for future throughput expansion and system upgrades
  • Designed for continuous 24/7 industrial palletizing operation
Specifications
  • System type: High-speed inline palletizer
  • Production capacity: Up to approximately 200 cases per minute depending on product and pattern configuration
  • Product compatibility: Cases, totes, trays, shrink bundles, display packs, crates, and packaged products
  • Infeed configuration: High-level inline product infeed
  • Palletizing method: Continuous row-forming and complete layer transfer
  • Controls: Touchscreen HMI with programmable pallet pattern management
  • Safety system: Category 3 integrated guarding and light curtain safety package
  • Electrical requirements: 460V, 60 Hz, 3 Phase
  • Configuration options: Dual infeeds, pallet dispensers, slip sheet systems, and mezzanine layouts available
  • Construction: Heavy-duty industrial steel frame and conveyor components

(Final specifications vary depending on product dimensions, pallet patterns, throughput requirements, and system configuration.)

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