HL-7200 Palletizer

This high-level palletizer is engineered to automate pallet load formation using a continuous inline layer-forming process designed for high-speed production applications. Products enter the system through an elevated infeed conveyor where they are arranged into rows and complete layers prior to pallet placement, allowing consistent and repeatable pallet formation throughout operation.

Designed for flexibility and performance, the system accommodates multiple package types including cartons, trays, shrink bundles, totes, and display packs without requiring significant mechanical changeovers. Its modular construction, advanced controls, and compact footprint allow it to integrate into both new and existing end-of-line packaging operations while supporting future throughput expansion.

Products are conveyed into the palletizer through a high-level infeed where programmable laning, row-forming, and layer-forming systems organize packages into complete pallet layers. Once a layer is completed, the transfer apron deposits the layer onto the pallet while the pallet hoist adjusts vertically to receive subsequent layers and maintain stable load formation.

The system supports advanced pallet pattern generation with the ability to create front-to-back and side-to-side gaps between products to improve pallet stability and optimize shipping configurations. Operators can create, modify, and store pallet patterns directly through the touchscreen interface without requiring complex programming or tooling adjustments.

Integrated diagnostics, smart recovery functions, fallen case detection, and Category 3 safety systems improve uptime while simplifying troubleshooting and machine recovery. The modular palletizer design also allows future upgrades such as dual infeeds, inline configurations, and additional speed enhancements to accommodate changing production requirements.

• Fully automatic high-level palletizing operation
• High-speed inline row-forming and layer-forming system
• Supports cartons, trays, shrink bundles, totes, and display packs
• Flexible pallet pattern generation with programmable gap creation
• Modular construction for future expansion and throughput upgrades
• Quick product and pallet pattern changeovers without tooling
• Integrated touchscreen HMI pattern management system
• Smart diagnostics and machine recovery features
• Fallen case detection and machine status monitoring
• Category 3 safety package with full-height guarding and light curtains
• Compact footprint for high-throughput palletizing applications
• Continuous industrial operation designed for 24/7 production environment

• System type: High-level inline palletizer
• Production capacity: Approximately 72–120 cases per minute depending on product and pallet pattern
• Product compatibility: Cartons, trays, shrink bundles, totes, and packaged products
• Infeed elevation: Approximately 110–145 in. above floor level
• Palletizing method: Inline row-forming and complete layer transfer
• Controls: Touchscreen HMI with programmable pallet pattern management
• Safety system: Category 3 integrated guarding and safety controls
• Configuration options: Inline, dual infeed, and modular expansion configurations available
• Construction: Heavy-duty industrial steel frame and conveyor components

(Final specifications vary depending on product dimensions, pallet patterns, throughput requirements, and system configuration.)