Activated Roller Belt™ Conveyor

This activated roller belt conveyor system utilizes embedded angled rollers to manipulate product direction, alignment, spacing, and orientation while products remain in continuous motion. The technology enables smooth product transfers, merges, turning, diverting, and sorting without relying on pushers, guide rails, or complicated control mechanisms.

Designed for high-throughput environments, the system improves operational flexibility while reducing equipment complexity and maintenance requirements. Its modular conveyor construction allows it to handle a wide range of package sizes and product types while maintaining reliable performance in packaging, distribution, and manufacturing operations.

The system operates using free-spinning angled rollers embedded into the conveyor surface. As the conveyor moves, friction beneath the belt activates the rollers, allowing products to shift laterally, rotate, align, merge, or divert while continuing to move forward. This design enables controlled product manipulation without stopping product flow or introducing complicated transfer devices.

Activated roller belt technology supports a variety of conveyor functions including 90-degree transfers, case turning, edge alignment, bump turns, lane merges, sorting, and product singulation. Because the system manipulates products directly through the conveyor surface, it minimizes jams, reduces product handling complexity, and improves overall line reliability.

Its compact footprint and modular design make the system suitable for facilities requiring high-speed product handling within limited floor space. The conveyor can be integrated into new or existing production lines and configured to accommodate changing package sizes, varying product flows, and future expansion requirements.

• Activated roller belt technology for controlled product manipulation
• Performs diverting, merging, turning, aligning, and sorting functions
• 90-degree product transfers without complex mechanical devices
• Gentle product handling with reduced risk of jams and damage
• Handles multiple product sizes without changeover adjustments
• Compact footprint for optimized production line layouts
• Reduced controls complexity and lower maintenance requirements
• Modular conveyor construction for flexible configurations
• Suitable for cartons, cases, boxes, bundles, and similar packaged products
• Supports high-speed product routing and sortation applications

• Conveyor widths: Approximately 8–60 in. depending on configuration
• Conveyor lengths: Minimum approximately 3 ft
• Conveyor speed: Up to approximately 150 ft/min
• Maximum throughput: Up to approximately 220 products per minute depending on application
• Minimum product size: Approximately 4 in. × 4 in.
• Belt configurations available: 0°, 30°, 45°, and 60° roller orientations
• Product handling functions: Diverting, aligning, turning, sorting, merging, and transfers
• Conveyor construction: Modular plastic activated roller belt system

(Final specifications vary depending on product dimensions, throughput requirements, and conveyor configuration.)