Conventional Palletizing
Our customer requested we design and build a palletizing system that could handle sixteen different SKU's running simultaneously at a production rate of 40 cases per minute.
Core Challenges
- Limited Floor Space
- Wide Range of Cases Sizes
Project Justification
- Labor Reduction
- Increase Production Rate

ESC's Solution
The automated conventional style palletizing system was developed to automatically palletize a variety of case sizes of food products packed in sealed corrugated cases, plastic totes, and open top trays.
To minimize floor space, we installed a platform and suspended the conveyor overhead to ensure proper clearance below the deck. The system conveys, sorts, and accumulates cases and trays into 16 different accumulation lanes based on the attached barcode. When a lane accumulates enough product to build a complete pallet, it is released to an automated conventional palletizer.
Upon completion of the palletizing cycle, the full pallet is automatically released to a power conveyor, conveyed into a rotary style stretch wrapper, and then discharged and staged for forklift removal.
Conventional Palletizing































